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Construction and Concrete Foam Solutions

FOAM KING • CONSTRUCTION

Construction & Concrete Foam Solutions

Foam is used in concrete and cement construction in several ways, including expansion-joint filler, concrete formwork, void forming, insulation, geofoam fill, backer rod, protection and cushioning, concrete lifting and decorative concrete.

Explore Construction Applications
CONCRETE & CEMENT CONSTRUCTION

Foam Applications in Construction

Foam is used in concrete and cement construction in several ways. Different foam materials and forms are used for expansion joints, concrete formwork, void forming, insulation, lightweight fill, joint preparation, protection, lifting and decorative concrete applications.

CONSTRUCTION APPLICATIONS

Foam Used in Concrete & Cement Construction

Explore the different ways foam can be used in concrete and cement construction applications.

Expansion-Joint Filler
APPLICATION 01

Expansion-Joint Filler

Closed-cell polyethylene foam is installed between concrete slabs, walls, columns, sidewalks, driveways, and curbs so the concrete can expand and contract without cracking.

Concrete Formwork
APPLICATION 02

Concrete Formwork

Foam sheets or custom-cut EPS/XPS pieces create shapes, recesses, curves, channels, lettering, decorative profiles, and architectural details before concrete is poured.

Concrete Void Former
APPLICATION 03

Void Former

Foam occupies spaces where concrete is not required, reducing concrete volume, weight, and cost. It can also create openings for pipes and services.

EPS XPS Insulation
APPLICATION 04

Insulation

Rigid EPS or XPS boards are placed under slabs, around foundations, and in insulated concrete form systems.

Geofoam Fill
APPLICATION 05

Geofoam Fill

Large EPS blocks provide lightweight fill beneath roads, bridge approaches, landscaping, and structures where conventional soil would be too heavy.

Backer Rod and Sealant Support
APPLICATION 06

Backer Rod & Sealant Support

Round closed-cell foam is inserted into concrete joints before caulking, controlling sealant depth and improving joint performance.

Precast Concrete Protection
APPLICATION 07

Protection & Cushioning

Foam protects precast concrete panels, countertops, tiles, and architectural products during storage and transportation.

Concrete Lifting
APPLICATION 08

Concrete Lifting

Specialized polyurethane foam is injected beneath settled slabs to raise and stabilize them.

Important: This is a chemical injection system — not ordinary cut foam.
Decorative Concrete
APPLICATION 09

Decorative Concrete

Foam stamps, liners, and custom-cut molds can produce stone, brick, wood-grain, logo, and other surface patterns.

MATERIALS

Foam Materials Used in Construction

Different construction applications require different foam materials.

Closed-Cell Polyethylene

Used for selected expansion-joint and backer-rod applications.

EPS Foam

Used for form inserts, void filling and geofoam applications.

XPS Foam

Used for rigid insulation applications.

Specialized Polyurethane

Used in specialized concrete lifting applications.

Important Material Note
Ordinary upholstery foam is generally unsuitable for concrete and cement construction. Construction applications normally require closed-cell polyethylene, EPS, XPS or specialized polyurethane with the appropriate specifications for the intended application.
CONSTRUCTION APPLICATIONS

From Formwork to Concrete Protection

Concrete & Cement Construction
Concrete Formwork
Expansion Joints
Insulation
Geofoam
Precast Protection
Concrete Lifting
Decorative Concrete
FOAM KING • CONSTRUCTION

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